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12.04.2013  |  14750x
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ProCell LabSystem PRO

Laboratory fluid bed all-rounder now available in its 100% explosion pressure proof PRO version

Glatt"s ProCell LabSystem – the most flexible laboratory fluid bed unit on the market – will be introduced in a fully explosion pressure proof PRO version at POWTECH 2013. Integrated in a mobile main unit, this modular lab all-rounder thus allows the use of all process options for batch and continuous fluid bed, spouted bed or rotor processes for a great variety of material systems such as powders entailing the risk of dust explosion up to hybrid mixtures.

This compact and modular lab system allows you to process all dusts of the classes St-1 and St-2 as well as organic solvents. Users can benefit from considerable savings in safety reviews prior to trials or production while being prepared for the processing of future product generations. Using the proven concept of "avoiding ignition sources" an explosion is very unlikely. If an explosion occurs nevertheless, it will be enclosed within the explosion pressure proof ProCell LabSystemPRO and there will be no dangers for personnel and environment. A recognized independent testing institute has tested and certified this machine"s explosion protection concept.

Using the versatile ProCell LabSystem - both in PRO and also in Standard design - you can produce granulates and pellets from powder and/or liquids by spray granulation or agglomeration as well as coat particles by coating or powder layering. Modular process inserts allow Top Spray, Bottom Spray and Wurster coating for fluid bed, spouted bed or rotor processes. This system can be disassembled and adapted in its performance spectrum by options as desired. Inlet air can have a temperature up to 200°C, or optionally up to 300°C, and the allowed max. product temperature is only reached at 150°C.

Batch and continuous processes are possible. What makes this machinery unique is its wide range of capacities, from feasibility studies up to the production of sample quantities. Thus, this unparalleled system concept allows a very wide application range based on the raw material use spanning from product development with 500 g to 5 kg in batch processes or 200 g/h to 3 kg/h in continuous mode up small-scale production with 5 kg to 35 kg in batch processes or 3 kg/h to 20 kg/h in continuous processes.

Additional versions are available for both the explosion pressure proof PRO design and also for the standard design such as a WIP option, a spray system for molten material as well as a loop version with inertization and solvent recovery.

Company information

Glatt Ingenieurtechnik GmbH
Glatt Ingenieurtechnik GmbH
Glatt is specialized in intelligent particle design for the generation and functionalization of powders and granulates with defined, adjustable properties. The focus is on particles and powders for pigments, catalytic, ceramic or battery materials as well as for granules and pellets as additives for e.g. industrial salts, detergents and cleaning agents, fertilizers, pesticides, food, feed, dietary supplements and pharmaceuticals. Encapsulation of flavors, enzymes, vitamins, microorganisms, probiotics or fatty acids (PUFA) is just as possible as encapsulation of essential oils and other active, sensitive substances to be protected. With Glatt APPtec®, a unique technology for spray calcination, it is possible to generate, coat and then calcine particles in a pulsing hot gas stream in a single process step. As a pioneer in fluid bed and spouted bed technologies, Glatt masters these important processes for the formulation and optimization of particle properties through defined spray agglomeration, spray granulation, spray coating or (micro)encapsulation as well as through combinations of these processes. Also in the high temperature range. Glatt supports the product idea from the early phase of product formulation through process development to scale-up to production scale. Under the leadership of the Glatt Process & Plant Engineering teams, customized production plants for nutrition, fine chemicals, pharmaceuticals, and biotech applications are successfully planned and commissioned. Worldwide. Whether based on powder synthesis, fluid bed or spouted bed technology, Glatt also offers certified contract manufacturing for customers without their own production capacities.
Last update: 27.02.2024

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